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變頻器基本參數要如何調試?看完你就知道了

發布日期:2023-07-18 11:16:46   瀏覽人數:已有0 瀏覽

  變頻器功能參數很多,一般都有數十甚至上百個參數供用戶選擇。實際應用中,沒b要對每一參數都進行設置和調試,多數只要采用出廠設定值即可。但有些參數由于和實際使用情況有很大關系,且有的還相互關聯,因此要根據實際進行設定和調試。

  各類(lei)型變頻器(qi)功能有差異,而相同功能參(can)數(shu)的名稱也(ye)不一致(zhi),因此本文(wen)以(yi)富士變頻器(qi)基本參(can)數(shu)名稱為(wei)例。由于基本參(can)數(shu)是各類(lei)型變頻器(qi)幾(ji)乎都有的,可以(yi)做到(dao)觸類(lei)旁通。

  一、加減速時間

  加(jia)速時(shi)(shi)間(jian)就是輸出頻率從(cong)(cong)0上升到z大(da)頻率所需(xu)時(shi)(shi)間(jian),減速時(shi)(shi)間(jian)是指從(cong)(cong)z大(da)頻率下(xia)降到0所需(xu)時(shi)(shi)間(jian)。通常用(yong)頻率設(she)定(ding)(ding)信號上升、下(xia)降來(lai)確定(ding)(ding)加(jia)減速時(shi)(shi)間(jian)。在電(dian)動機加(jia)速時(shi)(shi)須限制頻率設(she)定(ding)(ding)的上升率以避免過電(dian)流,減速時(shi)(shi)則(ze)限制下(xia)降率以避免過電(dian)壓。

  加(jia)速(su)時(shi)(shi)間(jian)(jian)設定(ding)(ding)要求(qiu):將加(jia)速(su)電(dian)(dian)流(liu)(liu)限制(zhi)在(zai)變(bian)(bian)頻(pin)器過(guo)電(dian)(dian)流(liu)(liu)容(rong)量以(yi)下,不(bu)(bu)使(shi)過(guo)流(liu)(liu)失(shi)速(su)而(er)引起(qi)變(bian)(bian)頻(pin)器跳閘;減(jian)(jian)(jian)(jian)速(su)時(shi)(shi)間(jian)(jian)設定(ding)(ding)要點是(shi):避免平滑電(dian)(dian)路電(dian)(dian)壓過(guo)大,不(bu)(bu)使(shi)z生過(guo)壓失(shi)速(su)而(er)使(shi)變(bian)(bian)頻(pin)器跳閘。加(jia)減(jian)(jian)(jian)(jian)速(su)時(shi)(shi)間(jian)(jian)可根據負(fu)載(zai)計(ji)算出(chu)來,但在(zai)調試中常采取按負(fu)載(zai)和經驗先設定(ding)(ding)較長加(jia)減(jian)(jian)(jian)(jian)速(su)時(shi)(shi)間(jian)(jian),通過(guo)起(qi)、停電(dian)(dian)動機觀察有無過(guo)電(dian)(dian)流(liu)(liu)、過(guo)電(dian)(dian)壓報警;然后將加(jia)減(jian)(jian)(jian)(jian)速(su)設定(ding)(ding)時(shi)(shi)間(jian)(jian)逐漸(jian)縮短(duan),以(yi)運轉中不(bu)(bu)發(fa)生報警為(wei)原則,重(zhong)復(fu)操作幾次,便(bian)可確定(ding)(ding)出(chu)z好(hao)的加(jia)減(jian)(jian)(jian)(jian)速(su)時(shi)(shi)間(jian)(jian)。

  二、 轉矩提升

  又叫轉(zhuan)(zhuan)矩(ju)補(bu)(bu)償(chang)(chang),是(shi)為(wei)補(bu)(bu)償(chang)(chang)因電(dian)動機定(ding)子(zi)繞組電(dian)阻(zu)所引起(qi)的(de)低(di)速時(shi)轉(zhuan)(zhuan)矩(ju)降低(di),而把低(di)頻率(lv)范圍f/Vz大(da)的(de)方法。設定(ding)為(wei)自(zi)動時(shi),可(ke)使(shi)加速時(shi)的(de)電(dian)壓自(zi)動提升以(yi)補(bu)(bu)償(chang)(chang)起(qi)動轉(zhuan)(zhuan)矩(ju),使(shi)電(dian)動機加速順(shun)利進行。如采用手動補(bu)(bu)償(chang)(chang)時(shi),根據負(fu)(fu)載特(te)(te)性(xing)(xing),尤其是(shi)負(fu)(fu)載的(de)起(qi)動特(te)(te)性(xing)(xing),通過試驗可(ke)選出(chu)較(jiao)佳曲(qu)線(xian)。對于變轉(zhuan)(zhuan)矩(ju)負(fu)(fu)載,如選擇不(bu)當(dang)會出(chu)現低(di)速時(shi)的(de)輸出(chu)電(dian)壓過高,而浪(lang)費電(dian)能(neng)的(de)現象,甚至還會出(chu)現電(dian)動機帶負(fu)(fu)載起(qi)動時(shi)電(dian)流大(da),而轉(zhuan)(zhuan)速上(shang)不(bu)去的(de)現象。

  三、電子(zi)熱(re)過載(zai)保護(hu)

  本功(gong)能為保(bao)護電(dian)動機過熱而(er)(er)設置(zhi),它是變頻器內CPU根(gen)據運轉(zhuan)電(dian)流值和頻率計(ji)算出電(dian)動機的溫升,從而(er)(er)進(jin)行過熱保(bao)護。本功(gong)能只適用于“一拖一”場合(he),而(er)(er)在“一拖多”時,則應在各臺電(dian)動機上(shang)加裝(zhuang)熱繼電(dian)器。

  四、頻率限制

  即變頻(pin)器(qi)輸出頻(pin)率(lv)的(de)上、下限(xian)幅值。頻(pin)率(lv)限(xian)制是為(wei)(wei)避免誤操作(zuo)(zuo)或外接頻(pin)率(lv)設定(ding)(ding)信號源出故(gu)障,而引起輸出頻(pin)率(lv)的(de)過高或過低,以防損壞(huai)設備(bei)的(de)一(yi)種保護功(gong)(gong)能(neng)(neng)。在應(ying)用(yong)中(zhong)按實際情況設定(ding)(ding)即可(ke)。此(ci)功(gong)(gong)能(neng)(neng)還可(ke)作(zuo)(zuo)限(xian)速使用(yong),如有的(de)皮(pi)帶(dai)(dai)輸送(song)機,由于輸送(song)物(wu)料不太多(duo),為(wei)(wei)減少機械和皮(pi)帶(dai)(dai)的(de)磨損,可(ke)采用(yong)變頻(pin)器(qi)驅動(dong),并將(jiang)變頻(pin)器(qi)上限(xian)頻(pin)率(lv)設定(ding)(ding)為(wei)(wei)某一(yi)頻(pin)率(lv)值,這樣就可(ke)使皮(pi)帶(dai)(dai)輸送(song)機運行(xing)在一(yi)個(ge)固定(ding)(ding)、較低的(de)工作(zuo)(zuo)速度上。

  五、偏置頻率

  有的(de)(de)又(you)叫偏(pian)(pian)差頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)或(huo)(huo)頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)偏(pian)(pian)差設(she)定(ding)(ding)。其(qi)用(yong)途是當(dang)頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)由外部模擬信號(hao)(電壓或(huo)(huo)電流)進(jin)行(xing)設(she)定(ding)(ding)時(shi),可用(yong)此功能(neng)調整頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)設(she)定(ding)(ding)信號(hao)z低(di)(di)時(shi)輸(shu)出頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)的(de)(de)高低(di)(di),如圖1。有的(de)(de)變(bian)(bian)頻(pin)(pin)(pin)(pin)(pin)器當(dang)頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)設(she)定(ding)(ding)信號(hao)為0%時(shi),偏(pian)(pian)差值可作用(yong)在0~fmax范圍內,有的(de)(de)變(bian)(bian)頻(pin)(pin)(pin)(pin)(pin)器(如明(ming)電舍、三(san)墾(ken))還可對偏(pian)(pian)置(zhi)極性進(jin)行(xing)設(she)定(ding)(ding)。如在調試中當(dang)頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)設(she)定(ding)(ding)信號(hao)為0%時(shi),變(bian)(bian)頻(pin)(pin)(pin)(pin)(pin)器輸(shu)出頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)不為0Hz,而(er)為xHz,則此時(shi)將(jiang)偏(pian)(pian)置(zhi)頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)設(she)定(ding)(ding)為負(fu)的(de)(de)xHz即可使變(bian)(bian)頻(pin)(pin)(pin)(pin)(pin)器輸(shu)出頻(pin)(pin)(pin)(pin)(pin)率(lv)(lv)為0Hz。

  六、頻率設定信號增益

  此功(gong)能僅在用外部(bu)模(mo)擬信(xin)(xin)號設定(ding)(ding)(ding)(ding)頻(pin)(pin)率(lv)時(shi)(shi)才y效(xiao)。它(ta)是用來(lai)彌補外部(bu)設定(ding)(ding)(ding)(ding)信(xin)(xin)號電(dian)壓與變(bian)頻(pin)(pin)器(qi)內(nei)電(dian)壓(+10v)的(de)不一致問題;同時(shi)(shi)方便模(mo)擬設定(ding)(ding)(ding)(ding)信(xin)(xin)號電(dian)壓的(de)選擇,設定(ding)(ding)(ding)(ding)時(shi)(shi),當模(mo)擬輸入(ru)信(xin)(xin)號為z大時(shi)(shi)(如10v、5v或20mA),求出可輸出f/V圖形的(de)頻(pin)(pin)率(lv)百分數(shu)并以此為參數(shu)進行設定(ding)(ding)(ding)(ding)即可;如外部(bu)設定(ding)(ding)(ding)(ding)信(xin)(xin)號為0~5v時(shi)(shi),若變(bian)頻(pin)(pin)器(qi)輸出頻(pin)(pin)率(lv)為0~50Hz,則將增益信(xin)(xin)號設定(ding)(ding)(ding)(ding)為200%即可。

  七、轉矩限制

  可分為驅動(dong)轉矩(ju)限(xian)(xian)制(zhi)和(he)制(zhi)動(dong)轉矩(ju)限(xian)(xian)制(zhi)兩(liang)種。它是根據(ju)變頻器輸出電壓(ya)和(he)電流(liu)值(zhi),經CPU進行轉矩(ju)計算,其可對加(jia)減(jian)速和(he)恒速運行時的沖(chong)擊負(fu)載恢復特性有顯著g善。轉矩(ju)限(xian)(xian)制(zhi)功能(neng)可實現(xian)自動(dong)加(jia)速和(he)減(jian)速控制(zhi)。假設加(jia)減(jian)速時間小于負(fu)載慣(guan)量時間時,也能(neng)保證電動(dong)機按照轉矩(ju)設定(ding)值(zhi)自動(dong)加(jia)速和(he)減(jian)速。

  驅動(dong)(dong)轉(zhuan)(zhuan)矩(ju)(ju)功能提供了強大(da)(da)的起(qi)動(dong)(dong)轉(zhuan)(zhuan)矩(ju)(ju),在(zai)(zai)穩(wen)態(tai)運轉(zhuan)(zhuan)時,轉(zhuan)(zhuan)矩(ju)(ju)功能將(jiang)控制電動(dong)(dong)機(ji)轉(zhuan)(zhuan)差,而將(jiang)電動(dong)(dong)機(ji)轉(zhuan)(zhuan)矩(ju)(ju)限制在(zai)(zai)z大(da)(da)設(she)定(ding)值內,當負(fu)載(zai)轉(zhuan)(zhuan)矩(ju)(ju)突然(ran)z大(da)(da)時,甚至(zhi)在(zai)(zai)加速時間設(she)定(ding)過(guo)短(duan)時,也不(bu)會引(yin)起(qi)變頻(pin)器跳(tiao)閘。在(zai)(zai)加速時間設(she)定(ding)過(guo)短(duan)時,電動(dong)(dong)機(ji)轉(zhuan)(zhuan)矩(ju)(ju)也不(bu)會超過(guo)z大(da)(da)設(she)定(ding)值。驅動(dong)(dong)轉(zhuan)(zhuan)矩(ju)(ju)大(da)(da)對起(qi)動(dong)(dong)有(you)利,。

  制(zhi)(zhi)動轉(zhuan)矩(ju)(ju)設(she)(she)(she)定(ding)數(shu)值越(yue)小(xiao),其制(zhi)(zhi)動力越(yue)大,適合急加(jia)減(jian)速(su)(su)的(de)場(chang)合,如(ru)制(zhi)(zhi)動轉(zhuan)矩(ju)(ju)設(she)(she)(she)定(ding)數(shu)值設(she)(she)(she)置(zhi)過大會出(chu)現過壓報警現象。如(ru)制(zhi)(zhi)動轉(zhuan)矩(ju)(ju)設(she)(she)(she)定(ding)為0%,可使(shi)加(jia)到(dao)主(zhu)電(dian)容器的(de)z生(sheng)總量接近于(yu)0,從而使(shi)電(dian)動機(ji)在減(jian)速(su)(su)時(shi),不使(shi)用制(zhi)(zhi)動電(dian)阻也能減(jian)速(su)(su)至停轉(zhuan)而不會跳閘。但在有的(de)負載上,如(ru)制(zhi)(zhi)動轉(zhuan)矩(ju)(ju)設(she)(she)(she)定(ding)為0%時(shi),減(jian)速(su)(su)時(shi)會出(chu)現短(duan)暫(zan)空轉(zhuan)現象,造成(cheng)變頻(pin)器起動,電(dian)流(liu)大幅度波(bo)動,嚴重時(shi)會使(shi)變頻(pin)器跳閘,應引起注(zhu)意。

  八(ba)、加(jia)減速模式選擇(ze)

  又叫加減(jian)速曲線(xian)(xian)(xian)(xian)選擇。一(yi)般變(bian)頻器(qi)有(you)(you)線(xian)(xian)(xian)(xian)性(xing)(xing)、非線(xian)(xian)(xian)(xian)性(xing)(xing)和(he)S三種曲線(xian)(xian)(xian)(xian),通常(chang)大(da)多選擇線(xian)(xian)(xian)(xian)性(xing)(xing)曲線(xian)(xian)(xian)(xian);非線(xian)(xian)(xian)(xian)性(xing)(xing)曲線(xian)(xian)(xian)(xian)適用(yong)于(yu)變(bian)轉(zhuan)矩(ju)負(fu)載,如風機等;S曲線(xian)(xian)(xian)(xian)適用(yong)于(yu)恒轉(zhuan)矩(ju)負(fu)載,其加減(jian)速變(bian)化(hua)較為緩(huan)慢。設定(ding)時(shi)可根據負(fu)載轉(zhuan)矩(ju)特性(xing)(xing),選擇相應曲線(xian)(xian)(xian)(xian),但也有(you)(you)例外,筆者在調試一(yi)臺鍋爐引(yin)風機的變(bian)頻器(qi)時(shi),先將加減(jian)速曲線(xian)(xian)(xian)(xian)選擇非線(xian)(xian)(xian)(xian)性(xing)(xing)曲線(xian)(xian)(xian)(xian),一(yi)起(qi)動(dong)運轉(zhuan)變(bian)頻器(qi)就跳(tiao)閘(zha),調整(zheng)改變(bian)許多參數無(wu)效(xiao)果,后改為S曲線(xian)(xian)(xian)(xian)后就正常(chang)了。究(jiu)其原因是(shi):起(qi)動(dong)前引(yin)風機由于(yu)煙(yan)道煙(yan)氣(qi)流動(dong)而(er)自行轉(zhuan)動(dong),且(qie)反轉(zhuan)而(er)成為負(fu)向負(fu)載,這(zhe)(zhe)樣選取了S曲線(xian)(xian)(xian)(xian),使剛起(qi)動(dong)時(shi)的頻率(lv)上升速度(du)較慢,從而(er)避免了變(bian)頻器(qi)跳(tiao)閘(zha)的發(fa)生,當然(ran)這(zhe)(zhe)是(shi)針(zhen)對沒有(you)(you)起(qi)動(dong)直流制動(dong)功能的變(bian)頻器(qi)所采用(yong)的方(fang)法。

  九、轉矩矢量控制

  矢量控(kong)制(zhi)(zhi)是(shi)基(ji)于理論(lun)上認為:異步(bu)電(dian)動(dong)(dong)(dong)(dong)(dong)機(ji)與直流電(dian)動(dong)(dong)(dong)(dong)(dong)機(ji)具有相同的轉矩產(chan)生機(ji)理。矢量控(kong)制(zhi)(zhi)方式就是(shi)將定(ding)子電(dian)流分(fen)解成規定(ding)的磁場電(dian)流和轉矩電(dian)流,分(fen)別進行控(kong)制(zhi)(zhi),同時(shi)將兩(liang)者合成后(hou)的定(ding)子電(dian)流輸出(chu)給電(dian)動(dong)(dong)(dong)(dong)(dong)機(ji)。因(yin)此,從原理上可得到與直流電(dian)動(dong)(dong)(dong)(dong)(dong)機(ji)相同的控(kong)制(zhi)(zhi)性能(neng)。采用(yong)轉矩矢量控(kong)制(zhi)(zhi)功能(neng),電(dian)動(dong)(dong)(dong)(dong)(dong)機(ji)在(zai)各(ge)種(zhong)運行條件下都(dou)能(neng)輸出(chu)z大轉矩,尤(you)其是(shi)電(dian)動(dong)(dong)(dong)(dong)(dong)機(ji)在(zai)低速運行區(qu)域。

  現在(zai)的變(bian)(bian)頻器幾乎(hu)都(dou)采用無(wu)反饋矢(shi)量控制,由于變(bian)(bian)頻器能(neng)根據負載電(dian)流大小和相位進行轉差(cha)補(bu)償,使電(dian)動機具有很(hen)硬的力學特性,對于多(duo)數(shu)場合已能(neng)滿足要(yao)求,不需(xu)在(zai)變(bian)(bian)頻器的外部(bu)設置(zhi)速度反饋電(dian)路。這一功能(neng)的設定,可(ke)根據實際情況在(zai)y效(xiao)和無(wu)效(xiao)中選擇一項即(ji)可(ke)。

  與之有關的功能是轉差補償控制,其作用(yong)是為補償由負載(zai)波動而(er)引起(qi)的速度偏差,可加(jia)上(shang)對(dui)應于負載(zai)電(dian)流的轉差頻率。這(zhe)一功能主要用(yong)于定位控制。

  十、節能控制

  風機、水(shui)泵都屬于減(jian)轉(zhuan)矩負(fu)載(zai),即(ji)隨(sui)著轉(zhuan)速的(de)下降(jiang),負(fu)載(zai)轉(zhuan)矩與轉(zhuan)速的(de)平方成比(bi)例減(jian)小,而具(ju)有節(jie)能(neng)控制功能(neng)的(de)變(bian)頻器(qi)設計有z用V/f模式(shi),這種模式(shi)可g善(shan)電動機和變(bian)頻器(qi)的(de)效(xiao)率,其可根(gen)(gen)據負(fu)載(zai)電流自(zi)動降(jiang)低變(bian)頻器(qi)輸出電壓,從而達到節(jie)能(neng)目(mu)的(de),可根(gen)(gen)據具(ju)體情(qing)況(kuang)設置為(wei)y效(xiao)或無效(xiao)。

  要說(shuo)明的是(shi),九、十這(zhe)兩(liang)(liang)個(ge)參(can)數是(shi)很先進的,但有(you)(you)一些用(yong)戶在設(she)備改造中,根本無(wu)法啟(qi)用(yong)這(zhe)兩(liang)(liang)個(ge)參(can)數,即啟(qi)用(yong)后變頻器跳閘頻繁,停用(yong)后正常。究(jiu)其(qi)原因有(you)(you):(1)原用(yong)電動(dong)機(ji)參(can)數與(yu)變頻器要求配(pei)用(yong)的電動(dong)機(ji)參(can)數相差太大(da)。(2)對(dui)設(she)定參(can)數功能(neng)了(le)解不(bu)夠(gou),如(ru)節能(neng)控(kong)(kong)制功能(neng)只能(neng)用(yong)于(yu)V/f控(kong)(kong)制方(fang)式(shi)中,不(bu)能(neng)用(yong)于(yu)矢(shi)量控(kong)(kong)制方(fang)式(shi)中。(3)啟(qi)用(yong)了(le)矢(shi)量控(kong)(kong)制方(fang)式(shi),但沒有(you)(you)進行電動(dong)機(ji)參(can)數的手動(dong)設(she)定和(he)自動(dong)讀取(qu)工(gong)作,或(huo)讀取(qu)方(fang)法不(bu)當。



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